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Intro Resolution / Vibration Torque Accuracy / Repeatability Synchronism Drive Methods Conclusion PDF Version
 

2-Phase and 5-Phase Step Motor Comparison

Torque

While there is little difference between the output torque of a 2-phase motor and a 5-phase motor the 5-phase motor does have more "useable" torque. This is primarily due to the amount of torque ripple both motors produce.

Half-stepping or microstepping a 5-phase motor actually increases torque by up to 10% due to more phases being energized. 2-phase motors will lose torque by up to 40% when half-stepping and microstepping, however, many 2-phase drivers compensate by overdriving the opposite torque vector.

 

   
When the stator is energized it creates an electro-magnet which attracts the magnetic flux of the rotor. The magnetic flux can be broken into two vectors, one normal and one tangential. Torque is only produced when the tangential component is present. The presence of tangential flux is depicted in the illustration below.

 


In figure 1, the rotor teeth are directly lined up with
the stator teeth and the flux only has the normal
component so no torque is produced. As the rotor
teeth are displaced from the stator teeth in figures
2, 3 and 4
the motor produces torque. We refer to
this torque as negative because the torque is trying
to pull the teeth back into the stable position. In
figure 5, the flux is split evenly between the stator
teeth and no torque is produced. By figures
6, 7 and 8
a positive torque is created as the
displaced rotor teeth move to line up with the next
stator teeth. Finally, the rotor teeth line directly up
with the next stator teeth (figure 1).

Each phase of the motor contributes the sine-
shaped torque displacement curve to the total
output torque of the motor (illustrated below).
The difference between the peak and the valley
is called the torque ripple. The torque ripple
causes vibration so the greater the difference,
the greater the vibration.

With more phases contributing to the total torque
of the motor, the torque ripple in a 5-phase motor
is greatly reduced over a 2-phase motor. The
difference between the peak and valley in a 2-phase
motor can be as great as 29%, while a 5-phase
is only about 5%. Since torque ripple contributes
directly to vibration the 5-phase motor runs
smoother than the 2-phase.

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2-Phase Torque Displacement

 

5-Phase Torque Displacement

   
   

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