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Position Control - Step Motors

The diagram below shows a typical step motor based system. All of these parts must be present in one form or another. Each component's performance will have an effect on the others.

 


The first component is the computer or PLC. This is the brains behind the system. The computer not only control the step motor system but will also control the rest of the machine. It might raise an elevator or advance a conveyor. It can be as sophisticated as a PC or PLC or as simple as an operator push button.

The second portion is the indexer or PLC card. This tells the step motor what to do. It will output the correct number of pulses that motor will move and alters the frequency so the motor will accelerate, run at a speed, and then decelerate.

 

This could be a separate component like the ORIENTAL MOTOR SG8030 indexer or a pulse generator card that slides into a PLC. The form is immaterial, but it must be present for the motor to move.

The next four boxes make up the motor driver. The logic for phase control takes the pulses from the indexer and determines which phase of the motor should be energized. The phases must be energized in a particular sequence, and the logic for phase control takes care of this. The logic power supply is a low level supply that powers the ICs in the driver. It depends on the chip set or application design, but most logic supplies are in the 5 volt range. The motor power supply is the supply voltage to power the motor. This voltage level is usually in the 24 VDC range but can be much higher. Finally, the power amplifier is the transistor set that allows current to energize the phases. These are continuously turned on and off to move the motor through its correct sequence.

All of these components will instruct the motor to move the load. The load may be a lead screw, a disk, or a conveyor.

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