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High-Performance Brushless DC Motors & AC Input Drivers Speed Control System

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BXII Series Brushless DC Motors (BLDC Motors) Speed Control Systems Brushless DC Motor Speed Control System - BXII Series

The BXII Series brushless DC motor and driver packages offer high performance and high function, now up to 4,000 r/min, for a wide range of applications. In addition to highly accurate speed control, the BXII Series offers position control and torque limiting functions. The driver is user friendly with easy wiring, data setting and LED display on the front panel and is compact and easy to mount. Motor power covers a wide output range from 30 W (1/25 HP) up to 400 W (1/2 HP), including parallel shaft or hollow shaft flat gearheads and for vertical (load holding) applications an electromagnetic brake type. Packages include all necessary cables.

For programming and / or function monitoring the MEXE02 data editing software is available (free download) or use the OPX-2A control module (sold separately).

Advanced SearchSafety Standards


Speed Control

Contributes to Improved Takt Time with the Highest Level of Speed Control

Max. speed of 4000 r/min
Speed ratio of 2000:1 (Double the ratio of conventional products)
The BXII Series achieves 2 ~ 4000 r/min (with digital setting)*. The speed range has been greatly expanded.

*30 ~ 4000 r/min with analog setting.

Speed regulation: ±0.05% (load/voltage/temperature)

Expanded Speed Control Range

Speed Selection Tailored to Load and Takt Time is Possible

Up to 16 speeds can be set. (Twice as many as conventional products.)

Speed Selection
Position Control

Built-in Positioning Function

Positioning operations are possible with the driver on its own. A control module is not required.

Continuous Rotation in the Same Direction is Possible

The command position and multiple rotation data can be returned to 0 when the command operation exceeds the round setting range parameter. Since the multiple rotation data is returned to 0, continuous rotation in the same direction is possible.

Continuous Rotation is Possible

Various Positioning Operations are Possible

3 types of operation function; independent operation, linked operation and linked operation 2.

Positioning Operations
Torque Limiting

What is Torque Limiting Function?

The setting range of the motor's starting torque (max. instantaneous torque) can be limited to 0~250% in 1% increments.

In addition to suppressing motor torque for safety purposes, this can be utilized for a variety of applications based on the usage conditions.

Torque Limiting

Improved Torque Limiting Accuracy
BXII ±Approx. 10 % (with respect to rated torque)

Torque limiting can be switched ON/OFF with an external signal
(TL input).

Torque Limiting Input
User Friendly

Data Setting is Easy

Digital setting and operation can be done with the driver's control panel. Speed, load factor, current position, operation number, etc. can be displayed. Remote settings are also possible when a control module (OPX-2A) (sold separately) is used. For use with a computer, the MEXE02 software is available to download for free.

Data Display

Easy Data Editing and Monitoring

The data setting software (MEXE02) is compatible with Windows 7, vista, XP and 2000. Besides data editing, I/O and operating speed waveform monitoring are possible. USB Cable (CC05IF-USB) sold separately.

Data Setting and Monitoring

Easy Wiring

The new I/O connector does not require a screw, which also eliminates the need for soldering or a special crimping tool.

The motor connector and encoder connector can be connected easily.

Easy Connection
Compact Driver

Effective Utilization of Installation Space

Optimized arrangement of internal parts has made the drivers compact and slim. Multiple drivers can now be installed in contact with each other, reducing the amount of installation space or increasing the number of axes within the same equipment space.

Compact Driver

Multiple Units can be Installed in Contact with Each Other

Driver Installation
Reliability

Peace of Mind even if a Problem Occurs

Quick response to a problem is possible thanks to the alarm (protective function) and warning that is output prior to an alarm.

Alarm Codes

Sink/Source Logic can be Selected

It is possible to switch between sink/source logic according to the external controller by changing the wiring.

Geared Motors Available

Long-Life, Parallel Shaft Gearhead

Parallel Shaft Brushless DC Motor

The high-strength gearhead is designed to withstand high-speed revolutions. The rated life of the gearhead is 10000 hours, which is twice as long as that of our previous gearhead.

Up to 610 lb-in of Torque Possible
[400 W (1/2 HP) Brushless DC Motor with Parallel Shaft Flat Gearhead]

Hollow Shaft Flat Gearhead

Brushless DC Motor with FR Gearhead

The output shaft can be coupled directly to your drive shaft without using a coupling. The flexible installation modes, such as installation on either the front or rear face or by using the center shaft, allows you to reduce the size and installation space of your equipment. Since no shaft-coupling parts are needed, the parts cost and assembly man-hours will also decrease.

Up to 970 lb-in of Torque Possible
[400 W (1/2 HP) Brushless DC Motor with Hollow Shaft Flat Gearhead]

Space Saving with Brushless DC Motor

 

Product Lineup

Select Power Supply to view available products.

Parallel Shaft Brushless DC Motors
Brushless DC Motors with Parallel Shaft
Gearhead
Output
Power
Power Supply (VAC)
Rated
Torque
Speed
Range
without Electromagnetic Brake
with Electromagnetic Brake
30 W
(1/25 HP)

Single-Phase 100-120

Single-Phase 100-120

3.9 ~ 53 lb-in
(0.45 ~ 6 N·m)
Motor Speed Range:

2 ~ 4000 r/min
(30 ~ 4000 r/min*)

Min: 0.01 [200:1]

Max: 800 [5:1]

Single/Three-Phase 200-240

Single/Three-Phase 200-240

60 W
(1/12 HP)

Single-Phase 100-120

Single-Phase 100-120

7.9 ~ 141 lb-in
(0.9 ~ 16 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

120 W
(1/6 HP)

Single-Phase 100-120

Single-Phase 100-120

15.9 ~ 260 lb-in
(1.8 ~ 30 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

200 W
(1/4 HP)

Single-Phase 100-120

Single-Phase 100-120

25 ~ 610 lb-in
(2.9 ~ 70 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

400 W
(1/2 HP)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

52 ~ 610 lb-in
(5.9 ~ 70 N·m)

 

Brushless DC Motors with Hollow Shaft Flat Gear
Brushless DC Motors with Hollow Shaft Flat
Gearhead
Output
Power
Power Supply (VAC)
Rated
Torque
Speed
Range
without Electromagnetic Brake
with Electromagnetic Brake
30 W
(1/25 HP)

Single-Phase 100-120

Single-Phase 100-120

3.5 ~ 150 lb-in
(0.4 ~ 17 N·m)
Motor Speed Range:

2 ~ 4000 r/min
(30 ~ 4000 r/min*)

Min: 0.01 [200:1]

Max: 800 [5:1]

Single/Three-Phase 200-240

Single/Three-Phase 200-240

60 W
(1/12 HP)

Single-Phase 100-120

Single-Phase 100-120

7.5 ~ 300 lb-in
(0.85 ~ 34 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

120 W
(1/6 HP)

Single-Phase 100-120

Single-Phase 100-120

15 ~ 600 lb-in
(1.7 ~ 68 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

200 W
(1/4 HP)

Single-Phase 100-120

Single-Phase 100-120

48 ~ 480 lb-in
(5.5 ~ 55.3 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

400 W
(1/2 HP)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

48 ~ 970 lb-in
(5.5 ~ 110 N·m)

 

Round Shaft Brushless DC Motors
Round Shaft
Brushless DC Motors
Output
Power
Motor Frame Size
Rated
Torque
Speed
Range
without Electromagnetic Brake
with Electromagnetic Brake
30 W
(1/25 HP)

Single-Phase 100-120

Single-Phase 100-120

14.2 oz-in
(0.1 N·m)

2 ~ 4000 r/min

(30 ~ 4000 r/min*)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

60 W
(1/12 HP)

Single-Phase 100-120

Single-Phase 100-120

28 oz-in
(0.2 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

120 W
(1/6 HP)

Single-Phase 100-120

Single-Phase 100-120

56 oz-in
(0.4 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

200 W
(1/4 HP)

Single-Phase 100-120

Single-Phase 100-120

92 oz-in
(0.65 N·m)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

400 W
(1/2 HP)

Single/Three-Phase 200-240

Single/Three-Phase 200-240

184 oz-in
(1.3 N·m)

*Analog Speed Setting

View Products = View all available part numbers for BXII Series Brushless DC Motor Speed Control Systems

System Configuration

Couplings / Brackets

Flexible Couplings

Flexible Coulings

This three-piece coupling adopts an aluminum alloy hub and a resin spider. The simple construction ensures that the high torque generated by a gear motor can be transmitted reliably. The proper elasticity of the spider suppresses motor vibration.

Motor Mounting Brackets

Mounting Bracket

Mounting brackets are convenient for installation and securing a stepping motor or geared stepping motor.

 

Control Module (OPX-2A)

OPX-2A Control ModuleBy using a control module, digital setting for speed can be performed and functions and characteristics can be extended beyond those of the standard model. In addition, positioning operations and torque limiting can also be performed.

 

MEXE02 Data Setting Software

Cable for Data Setting Software

Operation data and various parameters can be established and edited on the computer, as well as I/O and operating speed waveforms monitored.

The MEXE02 Data Setting Software is available as a free software download.

Cable for Data Setting Software (CC05IF-USB)*

Cable for Data Setting Software

This communication cable is required for connecting to the computer on which the data setting software is installed.

*One FREE CC05IF-USB communications cable is available per customer, contact Technical Support for more information.

External Speed Potentiometer

Potentiometer

Sets and adjusts the motor's speed.

(20 kΩ, 1/4 W and with a linear resistance vs. angle curve)

Potentiometer

PAVR-20KZ

Potentiometer Mounting Bracket

Capacitor Mounting Bracket

DIN rail mounting bracket for the external speed potentiometer.

Capacitor Bracket

MADP04

 

DIN Rail Mounting Plate (MADP02)

DIN Rail Mounting PlateDIN Rail installation plate for the driver.

Cables

Motor Extension Cables

Extension Cables

These cables extend the distance between the motor and driver. The motor includes a 16 in. (400 mm) cable plus 9.4 in (240mm) conversion cables. Use a flexible motor cable if the motor is installed on a moving part or its cable will be flexed.

 

Power Supply Cables

Power Cables

Power Supply cable for the BXII Series.

Regeneration Unit

Regeneration UnitDuring vertical drive (gravitational operation) and when starting and stopping large inertia loads rapidly, external forces cause the motor to rotate and function as a power generator. When that occurs, if the regenerative power exceeds the capacity of the driver to absorb, failure may result. In such cases, the regeneration unit is connected to the drive and the regenerative power is released as heat energy.

Motor Models Applicable Model
BXS230, BXS460, BXS5120 EPRC-400P
BXS6200, BXS6400 RGB100

 

Technology Training Videos

ORIENTAL MOTOR offers monthly Live Seminars as well as On Demand Training Videos.



 


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