RKII Series 5-Phase Stepper Motors (AC Input)

RKII Series 5-Phase Stepper Motors

RKII Series 5-Phase Stepper Motors (AC Input)

The RKII Series Stepper Motors are designed to provide high performance and energy savings. To achieve constant maximum torque output with lower heat generation and save energy, the motor losses have been substantially reduced allowing them to be operated for longer hours at high speed which is not possible with conventional stepper motors.  For use with RKII Series AC Input Drivers.

  • High-Efficiency
  • 0.72° (500 pulse/rev)
  • Wide Range of Gear Types for Inertia Matching & Higher Torque
  • New Pentagon Winding
  • Encoder and Electromagnetic Brake Types
  • 5-Phase RKII Series Drivers Required*

Product Lineup

Frame Size

Motor Types

Available Options

Current per Phase

Lead Wires

Max. Holding Torque

NEMA 17 5-phase stepper motors
1.65 in. (42 mm)
NEMA 17

Standard Type (0.72°)

Encoder
Electromagnetic Brake

0.35 A

5

19.8 ~ 38 oz-in

0.14 ~ 027 N·m

Geared Type

Electromagnetic Brake

70.4 ~ 704 oz-in

0.5 ~ 5 N·m

 NEMA 24 5-phase stepper motors
2.36 in. (60 mm)
NEMA 24

Standard Type (0.72°)

Encoder
Electromagnetic Brake

0.75 A

5

73 ~ 250 oz-in

0.52 ~ 1.77 N·m

Geared Type

Electromagnetic Brake

254.4 ~ 1408 oz-in

1.8 ~ 10 N·m

85mm/90mm 5-phase stepper motors

3.35 in. (85 mm)
3.54 in.* (90 mm*)

Standard Type (0.72°)

Encoder
Electromagnetic Brake

0.75 A

5

290 ~ 890 oz-in

2.1 ~ 6.3 N·m

Geared Type

Electromagnetic Brake

848 ~ 7360 oz-in

6 ~52 N·m

* Geared Stepper Motor frame size.


 

High-Torque Type Stepper Motors (0.72°)

  • 1.65 in. (42 mm)
  • 2.36 in. (60 mm)
  • 3.35 in. (85 mm)

5-Phase Stepper Motors

Lower Heat Generation

By utilizing high-efficiency technology to reduce the stepper motor heat, reduced motor running temperatures are possible. In addition, reduction of heat output means less reliance on cooling fans and heat sinks.

Stepper Motor Lower Heat Generation

High Efficiency

With conventional stepper motors in applications where heat generation had to be suppressed, the running current had to be reduced, which also reduces torque. With the RKII Series, thanks to its low heat generation and highly efficient motors, the motor torque can be used fully to maximize performance.

High Efficiency Stepper Motors

High Torque

The RKII Series stepper motor is compact and produces high torque. The torque of the 1.65 in. (42 mm) frame size has increased 50%. This contributes to increased performance and faster move times. The series includes 2.36 in. (60 mm) and 3.35 in. (85 mm) frame sizes to cover a wide torque range.

High Torque Stepper Motors

Low Vibration

Utilizing a full-time microstepping driver controlled by a digital system improves the vibration characteristics of the 0.72° stepper motor. Current control is also done by a high specification digital CPU. This model uses PWM control instead of PAM control resulting in a sinusoidal wave form in each phase, significantly reducing vibration.

5-phase stepper motor low vibration

High Accuracy

Positioning accuracy of the RKII Series is ±0.05° (±3 arc min). When the RKII Series is used with a ball screw as shown below, the stopping accuracy becomes ±0.000055 in. (±0.0014 mm). The accuracy of the normal ground ball screw is ±0.00039 in. (±0.01 mm), thus the accuracy is high enough for positioning operation.

High Accuracy Stepper Motors

Reduced Power Consumption

By optimizing the stepper motor material, up to 47% of the power consumption has been reduced. This results in the reduced consumption of electricity and CO2 emission.

5-phase stepper motor reduced power consumption

Easy Wiring

The motor connector can be connected easily by using a dedicated cable. This will reduce wiring time, maintenance and prevent mis-wiring.

Easy Connect Stepper Motors


Taper Hobbed Gear Stepper Motors (TS)

  • 1.65 in. (42 mm)
  • 2.36 in. (60 mm)
  • 3.54 in. (90 mm)

Taper Hobbed Gear Stepper Motors

High Speed, Low Backlash Gears

This geared type is made with a simple spur gear design. The torque and speed have been improved.

Because of its high accuracy, this type has the same level of accuracy when compared to our tapered (TH) type without the added cost of tapering.

Taper Hobbed Gear Structure

Torque and Speed are Improved (compared to conventional model types)

The TS geared type realizes the improvement of permissible torque and at the same time, it can exert its maximum torque. The rated input speed is increased to 3000 r/min and the permissible speed range of the output shaft has been significantly increased as well. The geared stepper motor allows for higher torque and shortens the time for positioning, because the maximum torque range can be used for acceleration / deceleration.

spur gear improved torque

Planetary Gear Stepper Motors (PS)

  • 1.65 in. (42 mm)
  • 2.36 in. (60 mm)
  • 3.54 in. (90 mm)

Planetary Gear Stepper Motors

High Permissible Torque, Low Backlash Gears

The PS gear mechanism is comprised primarily of a sun gear, planetary gears and an internal tooth gear. The planetary gears design allow for higher output torque.

There are gears inside used to distribute torque, which allows for higher torque than a spur gear design. The PS gear uses a higher accuracy gear design which provides for a lower backlash when compared to a spur gear design.

Planetary Gear Structure

Reduced Backlash (compared with conventional model types)

Optimal design of gears reduced backlash (Except for 1.65 in. (42 mm) frame size.
Positioning with higher accuracy is possible.

planetary gear improved backlash

Harmonic Gear Stepper Motors (HS)

  • 1.65 in. (42 mm)
  • 2.36 in. (60 mm)
  • 3.54 in. (90 mm)

Harmonic Gear Stepper Motors

High Accuracy, Non-Backlash Performance Gears

The mechanical life, permissible torque and maximum torque are improved (compared with conventional models).

Improved Rate Life (Twice the length of conventional models)

The rate life has been increased from 5,000 hours (conventional model) to 10,000 hours.
[Except for 1.65 in. (42 mm) frame size]

Harmonic Gear Structure

High Torque

With more permissible and maximum torque available, more load can be handled with the same size geared stepper motor.

harmonic gear torque

Surface Installation of Load is Available

This type permits installation of load directly on the rotating surface integrated with the shaft 
[Except for 3.54 in. (90 mm) frame size]

harmonic gear installation

Advantages of Geared Motors

Using geared stepper motors provides many advantages, such as speed reduction, high torque and high resolution.

The Motor Can Drive a Large Inertial Load

If compared with a standard stepper motor, the geared stepper motors can drive larger inertial loads because its permissible load moment of inertia increases with the square of the reduction ratio. This means that larger inertial loads can be driven with geared stepper motors.

5-phase inertia chart

Improved Damping Characteristic at Start and Stop

If the inertial load is large or acceleration / deceleration time is short, a geared stepper motor can reduce damping more effectively and thereby ensure more stable driving compared to a standard stepper motor. Geared stepper motors are ideal for applications where large inertia such as an index table or arm must be driven to perform quick positioning.

geared stepper motor improved dampening

High Rigidity, Resistant to Torsional Force

Geared stepper motors have high rigidity and are therefore resistant to torsional force. Therefore compare to standard stepper motors, geared stepper motors are less subject to load torque fluctuation. This means that stability and high positioning accuracy can be ensured even when the load size changes.

geared stepper motors high rigidity

Downsizing

If comparing the standard stepper motor and the geared stepper motor which have similar holding torque, the setting angle of the geared stepper motor is smaller than the standard stepper motor. Geared stepper motors are effective when the equipment must be kept small and light.

downsizing with geared stepper motors

Encoder Options*

  • 1.65 in. (42 mm)
  • 2.36 in. (60 mm)
  • 3.35 in. (85 mm)

3-Channel Encoders

encoder type stepper motor

Use the Index signal for the return-to-home operation. By using the Index signal, the return-to-home point will be detected with higher accuracy than single use of the return-to-home sensor. The index channel is an optional output channel which provides one pulse per revolution.

Line Driver Output Type

The Line Driver output offers excellent noise resistance because of the differential output and is capable of longer wiring distance compared to the voltage output.

Detecting for Errors

An incremental encoder works by providing an A and B pulse output. The counting is done through external electronics. Here, the encoder counter is compared to the commanded position counter (third party electronics). The point where the counting begins depends on the counter in the external electronics and not on the position of the encoder.

Stepper Motor Encoders

*Requires Built-In Controller (Network) type driver.

Electromagnetic Brake Option

  • 1.65 in. (42 mm)
  • 2.36 in. (60 mm)
  • 3.35 in. (85 mm) / 3.54 (90 mm)

Stepper Motor with Brake Option

These products have built-in power-off activated electromagnetic brakes. When power is accidentally cut off due to a blackout or other unexpected events, the electromagnetic brake holds the load in position to prevent it from dropping or moving. Also, when the motor is at standstill, it is held by the electromagnetic brake. It is possible to suppress the heat generated from the motor by turning off the motor current.


RKII Series 5-Phase Drivers

RKII Series 5-Phase Bipolar Drivers

The RKII Series driver is a high performance, energy saving stepper motor driver with a great low price. To achieve constant maximum torque output with low heat generation and save energy, the stepper motor and driver losses have been substantially reduced allowing to be operated for longer hours at high speed, which is not possible with conventional stepper motors and drivers. With simple wiring featuring screw-less connectors and side by side driver mounting, installation is easy and saves space.

  • High Efficiency, Microstepping Driver
  • Stored Data (Network Compatible) Type or Pulse Input Type (use step angle switch to accept 1.8° pulse signals)
  • Built-in Protective Functions
  • Single-Phase 100-120 or Single-Phase 200-240 VAC

 

SCX11 Universal Controller

universal controller

The SCX11 is a highly-functional and sophisticated controller equipped with program editing and execution functions. Use the SCX11 as a stored program controller to connect to any of Oriental Motor's standard pulse input drivers. The SCX11 is also able to control the motor via serial communications such as USB, RS-232C and CANopen.

 

Network Gateways

Network Gateways

The communication protocol of the master controller, Factory Automation (FA) network, is converted to Oriental Motor's own RS-485 communication protocol. Connection to Oriental Motor's network compatible products is completed with one RS-485 communication cable.

  • Compatible Networks:
    CC-Link, MECHATROLINK-II, MECHATROLINK-III, EtherCat

EtherCat CC-Link MECHATROLINK


Cables

These cables are used to connect or extend the distance between the motor and driver.

Required (sold separately).

Use a flexible motor cable if the motor is installed on a moving part or its cable will be flexed.

 

Flexible Couplings

Flexible Couplings

This three-piece coupling adopts an aluminum alloy hub and a resin spider. The simple construction ensures that the high torque generated by a gear motor can be transmitted reliably. The proper elasticity of the spider suppresses motor vibration.

 

Mounting Brackets

Mounting brackets are convenient for installation and securing a stepper motor or geared stepper motor.


Clean Dampers

Mechanical dampers suppress stepper motor vibration and improve high-speed performance. An inertia body and silicon gel are hermetically sealed in a plastic case.

(For use with Double Shaft motors)


System Configuration

5-Phase Stepper Motor Built-in Controller System Configuration

5-Phase Stepper Motor Pulse Input System Configuration


CAD / Manual Search

To locate product CAD and Operator Manuals please search using the product Item Number.

Downloads


Videos

High-Efficiency RKII Series

Stepper Motor Application Example

Stepper Motor Application Example

Stepper Motor Application Example

5-Phase Stepper Drivers*
Linear Actuators
Rotary Actuators

 

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