Improvement of Positioning Accuracy on a Belt Conveyor Using a Stop Sensor

Improvement of Positioning Accuracy on a Belt Conveyor Using a Stop Sensor

A three-phase AC induction motor is used with an inverter to control the speed of the conveyor.  An external sensor is placed where the conveyor needs to stop, and the conveyor stops when the sensor is triggered by the load.  Since AC induction motors have an overrun, the stopping position varies with changes in load weight and operating speed. The CVK Series SC speed control systems, paired with PKP Series stepper motors, can significantly improve stopping accuracy with simple control via sensor input.

Issue: Improving the Accuracy of the Stop Position

A three-phase induction motor drives the conveyor and an external sensor input stops the conveyor (an inverter is used for speed control)

Application: Transporting loads


Challenge:

  • Stopping position varies with changes in workpiece weight and operating speed
    (Induction motor overrun amount changes)

 

Solution: Stepper Motor CVK Series SC Speed Control System for Improved Stopping Accuracy with Simple Control

Stepper Motor PKP Series/CVD Series SC-Type Improved Stopping Accuracy with Simple Control

The CVK Series SC speed control system features improved stop position repeatability thanks to constant travel amounts from the sensor input.

Improved Stop Position Repeatability

The stop position will not change if the operation conditions are the same, even when using an external sensor to stop the motor. No variation occurs, even when the load weight changes. This improves stop position repeatability.

With AC Induction Motor

With Stepper Motor

AC Motor Stop Position Repeatability Improved Stop Position Repeatability

A self-holding force is generated in the energized state to maintain the stop position.

A Simple System Configuration for Easy Control

Simply setting the operating speed in the driver and input operation commands makes driving easy. No pulse generators are required.

Simple System Configuration for Easy Control

Reduction of Motor Size and Weight

Compared to induction motors, motors can undergo downsizing, which contributes to smaller and lighter equipment.

 

[Comparison of Induction Motor Output 25 W and PKP Series Equivalent]
Comparison of Induction Motor Output 25 W and PKP Series Equivalent

 



Engineering Notes
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