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Case Studies > Inter-process Transfer/Equipment Unitization
Inter-process Transfer/Equipment Unitization
Issue: Equipment automating manual tasks takes up too much space and needs improved takt time
Using actual examples from our production facilities, we highlight the "Inter-process Transfer / Equipment Unitization" and explain key points for product adoption. We will also introduce services to support equipment design. If you have any questions, please feel free to contact us.
Challenge:
- Equipment transfer can take up space
- Repetitive tasks like transfer needs to be more stable and higher speed
- Need to be accommodating of process changes and line expansions
Solution: Install Small Robot in Compact Workpiece Setup
A small robot that can be installed in a compact space automates repetitive manual tasks such as workpiece setup and transfer at high speed and with stability. By customizing the end manipulator, it can be reduced takt time by leveraging the robot's characteristics, such as implementing a two-hand work pallet changer. It can flexibly accommodate process changes and line expansions through unitizing each process.
Maximum Payload |
10 kg |
|---|---|
Takt Time |
30 seconds/unit |
Speed |
500 mm/s |
Maximum Speed |
1000 mm/s |
Equipment Size |
W 2200 mm × D 1400 mm × H 1600 mm |
Control |
EtherNet/IP |
Robot-Based Inter-process Transfer Operation Video
The inter-process transfer operation is presented in an easy-to-understand sequence. Please use this to help you visualize the layout configuration and takt time.
List of Components
|
Product Name |
Quantity |
Application |
|
|---|---|---|---|---|
|
1 |
Workpiece transfer |
||
|
1 |
SCARA robot lifting axis |
||
|
1 |
SCARA robotic travel axis |
||
|
1 |
Robot control |
||
Recommended Products
|
Product Name |
Quantity |
Application |
|
|---|---|---|---|---|
|
- |
1 |
SCARA robot lifting axis |
|
Examples of Challenges Faced by Factories
- Repetitive tasks are time-consuming
- Manual workpiece transfer is inconsistent and has low production efficiency
|
✓ Workpiece Loading and Unloading by a Flat SCARA Robot |
Workpiece Loading and Unloading by a Flat SCARA Robot
- Automate manual workpiece setup and transfer
- A lightweight, flat SCARA robot accommodates narrow openings
- High-speed transport of workpieces to a specified position in a fixed cycle
Fully Automatic Transfer to the Next Process
Automates repetitive manual tasks with robots
Load Transfer by 3-Axis Horizontal Articulated Robot (SCARA Robot)
Automates the manual workpiece setup process
Lift and Travel the Flat SCARA Robot Itself, Achieving Flexible Inter-process Transfer
- Utilizing an electric cylinder for the lifting axis and the AZ Series right-angle shaft FC geared for the travel axis, transports workpieces at high speed to specified positions in a fixed cycle
- Flexible equipment unit expansion through a rack-and-pinion mechanism
- Ideal for retrofitting to existing equipment
High-Speed and Stable Inter-process Transfer
High-speed transport of workpieces to a specified position in a fixed cycle
Electric Cylinder EAC Series
- Extends vertical reach by combining with a SCARA robot
- Enables vertical high accuracy positioning
- No external sensors required
Achieve Line Flexibility and High Efficiency Through Process Unitization
- Modularizing processing and assembly processes into equipment units enables flexible layout changes and phased automation
- Automate repetitive tasks with cartesian robots, etc.
Automates Inter-process Transfer
It can flexibly accommodate process changes and line expansions through unitizing each process
Further Increase Production Efficiency With a Work Pallet Changer
- Reduces workpiece setup time
- Further improves efficiency by transferring two workpieces simultaneously
Adopts a Work Pallet Changer for Robots
Reduces workpiece setup time
Two-Hand Work Pallet Changer
Further improves efficiency by transferring two workpieces simultaneously
Support for Setting Up Your First Robot or Small-Scale Equipment
We support the "first step" for customers considering in-house automation of processes using robots and motors, as well as the setup and introduction of small-scale equipment. We support customers who can move forward once they understand the initial step, contributing to reduced workload and time savings.
- Small Robots OVR Setup Support
- End Effector Fingers Data Creation Support
- Motor Setup Support
- Vision Sensor Setup Support
Engineering Notes
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Monday to Friday
8:30am EST to 5:00pm PST
Sales & Customer Service:
1-800-418-7903
Technical Support:
1-800-468-3982
