Stepper Motor Fully Closed-Loop Control System for Improved Alignment Accuracy at Reasonable Cost

Issue: To Increase the Accuracy of Alignment Units and Reduce Equipment Costs

In precision optical equipment, assembly errors and minute vibrations of the positioning stage can affect alignment accuracy.

Challenge:

  • Alignment Accuracy is Unstable Due to Assembly Errors in the Mechanism
  • Need to Reduce Minute Vibrations in the Mechanism
  • Currently Have Fully Closed-Loop Control With Servo Motors, but Need to Reduce the Equipment Cost Compared to the Current System

Solution: Fully Closed-Loop Control of Geared 5-Phase Stepper Motors for Cost Reduction and High-Precision Positioning

By combining CVD Series fully closed-loop control type driver with a harmonic geared type 5-phase stepper motor, you can achieve high-precision positioning while maintaining the usability of a stepper motor.

Fully Closed-Loop Control for Final Position Adjustment Only to Prevent Over-Specification

Stepper Motors are suitable for high accuracy positioning over a short distance. When the positioning distance is short, as in the case of the final positioning axis, a 5-phase stepper motor and CVD Series fully closed-loop control type driver can be used to reduce system configuration costs. In this system, feedback of positioning performed by open-loop control is sent from the linear encoder to the driver, which transitions to position compensation via fully closed-loop control when the position command is complete. Final adjustment with fully closed-loop control allows for highly accurate positioning within submicron.

Image of Final Positioning With CVD Series Fully Closed-Loop Control Type Driver

Positioning With Open Loop Control

Final Position Adjustment With Fully Closed-Loop Control


High Positioning Accuracy in Combination With the Harmonic Gearhead Type

High positioning accuracy can be achieved by using a non-backlash harmonic geared 5-phase stepper motor. The harmonic gearhead type with high gear ratio is resistant to load fluctuations and reduces motor shaft vibration, contributing to stable positioning.

 

Fully Closed-Loop Control of Stepper Motors Reduces Configuration Costs

The CVD Series Fully Closed-Loop Control Type Driver makes it possible to configure a fully closed-loop control system at a reasonable cost. Combining it with the compact and high-torque PKP Series 5-phase stepper motors also contributes to space savings.

 

Recommended Products

CVD Series Fully Closed-Loop Control Type

 


CVD Series Fully Closed-Loop Control Type

 


Compatible Motors

  • 5-Phase Stepper Motor PKP Series
  • 5-Phase Stepper Motor PK Series


Engineering Notes
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